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My high-risk points checklist Center front line must be perfectly straight on table and on hanger Waist join at center front must not create a step Button spacing must match spec within tolerance Buttonholes must be clean with no loose threads Hem must be level with buttons closed and also with buttons open The QC flow I like for bulk First articles: check placket flatness + button template Inline: check buttonholes every size run Midline: check bust gaping on fitting form Final: hang test 12 hours, then re-check center front A simple tolerance table I use with buyers Shirt A-Line Dress Many buyers pick a shirt dress that looks good on a hanger, then it fails on the body
